In the enterprise scenario of intelligent manufacturing, as physical enterprises face challenges such as diversified demand, real-time order fulfillment, and accelerated iteration of business models, customers' demand for logistics solutions also tends to be flexible and intelligent. Based on this trend, Hebei Woke Metal Products Co., Ltd. has launched the intelligent HEGERLS pallet four-way vehicle system, filling the gap in flexible solutions in the field of pallet handling previously. Intelligent HEGERLS pallet four-way vehicle system, as a "new generation pallet flexible logistics solution", can realize Swarm intelligence. In addition, based on different SKUs and storage location arrangements, the algorithm will automatically recommend suitable storage locations when goods are stored, allowing goods to be stored according to certain rules and avoiding congestion during later outbound operations, thereby improving efficiency; When leaving the warehouse, the algorithm also recommends the optimal storage location, and calculates various factors such as distance, hindrance to tasks, and final inventory to provide the optimal storage location; It can also achieve inventory visualization and easily view the status of any storage location through a graphical interface, with strong adaptability, high reliability, strong scalability, and high flexibility.
The intelligent HEGERLS pallet four-way shuttle vehicle (hereinafter referred to as the four-way vehicle), as an important transportation equipment for intensive warehousing, is an intelligent transportation device with automatic track reversing and lane changing functions. Under the control of the electronic control system, digital technologies such as encoders, RFID, and photoelectric sensors are used to accurately locate each input and output station, and an intelligent scheduling system is configured to automatically shuttle and transport materials after receiving them, thus achieving precise and efficient operation modes and providing new logistics solutions for the enterprise's logistics storage system. The intelligent HEGERLS pallet four-way shuttle car is the only one that can travel in any direction along longitudinal and transverse tracks on intersecting tracks, with climbing and automatic leveling functions. Moreover, it can travel in both directions, making the system configuration more standardized. Its core function is that the four-way
shuttle truck is mainly used for automatic handling and transportation of pallet goods in the warehouse, automatic storage and retrieval of goods, automatic lane changing and layer changing, intelligent leveling, and automatic climbing, directly reaching any position in the warehouse. It can be used on both shelf tracks and on the ground, fully reflecting its automation and flexibility. It is an intelligent transportation equipment that integrates automatic transportation, unmanned guidance, intelligent control, and other functions.
HEGERLS pallet four-way shuttle structure
1) Fixed shelves
Used for storing goods, it adopts a suspended structure with double sided columns, and each layer can accommodate 2 pallets. Fixed shelves are reusable and have excellent load-bearing and stability.
2) Four-way shuttle
It is an important core component, which can automatically take out the goods in the shelf and push the shelf to the designated position. Its movement mode includes three directions: X, Y, Z, and can be configured as a three position and four position operation system. Its travel direction can be controlled and determined through the handheld controller.
3) Mobile tray
Used for loading goods, each pallet can bear a reasonable weight, and each pallet is equipped with RFID or barcode identification for later management, improving the accuracy and reliability of equipment operation.
4) Track system
The running track used to support the four-way shuttle generally adopts a dual track structure, and the distance adopts different designs, which can be determined based on the actual site situation.
5) Automatic conveying equipment
Including automatic conveying devices such as elevators and conveyor belts, used for lifting shuttle cars and conveying pallets, to improve the efficiency and accuracy of cargo transportation.
The intelligent HEGERLS pallet four-way shuttle switches directions on vertical cross tracks to complete horizontal loading and unloading of goods, with two modes: single operation and composite operation. In a single operating mode, the four-way vehicle only completes one outbound (inbound) task per cycle; In the compound operation mode, the equipment completes two tasks: inbound and outbound within one cycle. The intelligent HEGERLS pallet four-way shuttle truck can achieve fully automatic, intelligent, and unmanned operation in the dense warehouse, which increases the storage capacity by 20% to 50% compared to traditional three-dimensional warehouses. With the maturity of various technical indicators, the tray four-way shuttle has been widely used in dense libraries both domestically and internationally.
For the pallet type four-way shuttle robot, it is mainly used for pallet access operations.
Compared with AS/RS, its advantages are more flexible storage, higher flexibility, and can adapt to any complex warehouse structure. It can increase or reduce the number of cars according to the needs of inbound and outbound, and can achieve high-density storage. The application of pallet four-way shuttle cars is mainly in the field of dense storage, especially in cold chain logistics systems. In cold chain systems, especially those at -18 ° C and below, using a four-way shuttle for storage can significantly improve space utilization and greatly improve the environment of the work area, making the work of the workers more comfortable.
After years of technological updates and practice, Hebei Woke has greatly improved the speed, efficiency, and reliability of the HEGERLS pallet four-way shuttle car. It has good compatibility and matching with automated tunnel stackers, elevators, etc., ensuring the high reliability, operational efficiency, and quality of the overall selection system. At the same time, the selection or construction of a three-dimensional warehouse for the main logistics process also needs to be determined based on factors such as the specific needs of customers, regions, geographical environment and operational environment, investment and operational costs, operational efficiency, and reliability of the selected system.
Post time: Jul-04-2023