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Hagerls intelligent storage bin robot acr-sku haiq intelligent management platform system with higher hit rate

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Hagerls is the pioneer and navigator of the box storage robot (ACR) system. We are committed to providing efficient, intelligent, flexible and customized warehousing automation solutions through robotics and artificial intelligence algorithms, creating value for each factory and logistics warehouse. The box storage robot system independently developed by Hegels includes kubao robot, intelligent charging pile, customized goods storage device, multi-function workstation and haiq intelligent management platform. It can provide customized solutions according to customer use scenarios and storage automation transformation needs, so as to realize the intelligent picking, handling and sorting of warehouse goods, improve the work efficiency of workers by 3-4 times and increase the three-dimensional storage density by 80%-130%. Using kubao system, customers can realize the automatic transformation of the warehouse within a week, and the whole system only takes one month to go online.

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Unlike other traditional storage robots, which operate under the shelves and carry out jacking operations, haggis hegerls box storage robot (ACR) can pick up and place containers through the upper device after running to the designated position, so as to complete the upgrading of storage from plane to three-dimensional. Haiq intelligent management platform, which can be called the “storage brain” of kubao system, can realize business data management, in warehouse operation management, customized warehouse location management, in warehouse equipment health monitoring and intelligent report management. At the same time, it can realize unified scheduling of equipment operating system and intelligent allocation of orders and tasks, so that the whole picking and handling operation unit of storage is smaller and the hit rate of SKU is higher.

Haiq is an automatic warehouse management system developed by hegerls based on warehouse robots. The system introduces the concept of “workstation”, realizes the picking method of “goods to people”, reasonably schedules and manages a variety of equipment based on Intelligent AI algorithm, and completes business instructions such as warehousing, sorting, inventory checking, etc. Ensure the simultaneous scheduling of multiple robots and various equipment, realize the prediction and monitoring of system health, and optimize the system based on reinforcement learning and deep learning.

Hagris haiq intelligent management system is also composed of multiple management systems, including iwms intelligent warehouse management system, ESS equipment scheduling management system, public service (SHP), AI algorithm platform (alaas), RCS robot scheduling system, etc. their respective functional characteristics are as follows:

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1) Iwms intelligent warehouse management system

As the “face” of haiq system, iwms is responsible for docking with the customer’s management system. Through the visual interactive interface, iwms provides the integration of a variety of business scenarios, including outbound, inbound, inventory, tally, etc., to achieve business data management, in warehouse operation management, customized warehouse location management, in warehouse equipment health monitoring and intelligent report management. At the same time, it can support the customization of functional plug-ins according to industry needs Customize various business requirements such as warehousing processes, collect data to optimize operations, and this intelligent algorithm can improve warehouse efficiency. The iwms intelligent warehouse management system also includes: intelligent warehouse management, configuration center, and business anomaly monitoring. The three are also the core parts of the iwms intelligent warehouse management system, and their respective functions are as follows:

- intelligent warehouse management:

*Multi warehouse / multi owner

*Multi bar code / multi package / multi batch

*Multi area / multi device management

*Issue / receipt / counting / sorting business data

*Receive goods by commodity / box / pallet

*Full container / replenishment on shelves

*Picking by order / wave

*Manual PDA / workstation /rfid inventory / Intelligent Library

- configuration center:

*Business process configurable

*Doc feedback node configurable

*Available on shelves / hit rules

*Task splitting / wave grouping rules are configurable

*Coding / workstation task rules configurable

*Print template can be configured

- Business anomaly monitoring:

*Abnormal inventory monitoring

*Inventory warning

*Business log monitoring

2) Ess equipment dispatching management system

Ess equipment dispatching management system exists as the arm and leg of haiq system. ESS is responsible for performing specific tasks, such as box moving, walking, etc. At present, it has realized the unified intelligent dispatching management of kubao robot, Kiva, slam and other different models, as well as various peripheral equipment such as conveyor line, elevator, fire door, robot, roller, manipulator and so on. Process order tasks, connect multi-function workstations and data centers, and realize intelligent order allocation, intelligent task allocation, warehousing location allocation, dynamic tally and other functions. Specific parameters are as follows:

- main functions:

*600+ centralized dispatching of equipment;

*Support 600+ kubao robot scheduling;

*Support integrated scheduling of large warehouses;

- multi type AGV mixed site scheduling:

*Support 2D code robot mixed field scheduling;

*Support slam robot mixed field scheduling;

*Support Kiva robot mixed site scheduling;

*Traffic control;

- multi type workstation support:

*Haiport workstation;

*Cache rack workstation;

*Conveyor line workstation;

*Manual workstation;

*Kiva workstation;

- map monitoring:

*Task monitoring;

*Equipment abnormal alarm;

*Abnormal warning;

*Robot operation feedback;

- map editing and monitoring:

*Warehouse equipment configuration;

*Equipment online, offline, disabled, etc;

*Task monitoring;

*Equipment abnormal alarm;

*Abnormal warning;

*Robot operation feedback;

- peripheral equipment:

*Support the conveyor line;

*Support the mechanical arm;

*Support safety doors / fire doors, etc;

- diversified storage types:

*Support single depth / double depth shelves;

*Dynamic location

3) AI algorithm platform (alaas)

AI algorithm platform (alaas), as the intelligent brain algorithm platform of haiq system, is mainly responsible for system scenario calculation and decision-making. The intelligent algorithm platform can accurately calculate the most efficient transportation and sorting scheme according to the quantity of goods in the warehouse, regional location, incoming and outgoing cargo flow and other on-site conditions, and assign tasks to each robot in real time. At the same time, it provides data analysis of commodity flow, popularity and relevance to optimize business processes. Efficient computing power and smart decision-making can greatly improve the efficiency of the system. Specific parameters are as follows:

- main functions:

*Order group;

*Order clustering;

*Inventory hit strategy;

*Location allocation strategy;

*Single machine multi bin task allocation;

*Tally in advance;

*Tally at leisure;

*Commodity and warehouse location heat analysis;

*Multi machine path planning;

*Take while returning;

*Orders are completed in order;

*Orderly completion within the order;

4) Public service (SHP):

As the flesh and blood and joint of haiq system, it runs through the whole system. Modular design and personalized configuration make public services more flexible to support the upper business, and effectively improve the stability and compatibility of the whole system. Specific parameters are as follows:

Main functions:

Interface platform

*Interface protocol / message management

*Application management

*Log pull through management

- plug in platform

*Plug in management

*Version management

- Data Platform

*Bi Daping

*Report platform

*Data analysis

- simulator

*Physical simulation platform

*Scheme validation

*Scheme exploration

- Basic Data & Internationalization

*Master data

*Unified configuration

*Multilingual adaptation

5) RCS robot scheduling system

Support the simultaneous scheduling of 600 + robots, complete the path planning, traffic management, charging and rest management of kubao robots, ensure the accurate and efficient execution of tasks, and continuously optimize the system based on reinforcement learning and deep learning.

The superiority of haiq system is reflected in its high availability and it security. In terms of availability, haiq ensures that servers and data centers can work continuously from three aspects: dual data backup, automatic service transfer in case of failure, and real-time monitoring, creating 7/24 benefits and value for customers. At the same time, haiq protects customers’ information technology security through network environment security and data security.

Complex storage environment is prone to emergencies, and haggis hegerls has also configured exception handling and emergency plan schemes for haiq for possible situations. In terms of exception handling, it is mainly to ensure the normal operation of kubao system from the business level. Haiq monitors the business data, equipment data and interface data in real time. In case of abnormal conditions, haiq will warn through the user interface, voice and equipment, and the user can process through the operation manual and standard processing procedures to restore the equipment to normal use.

The heigris hegerls treasure box storage robot can be raised and placed high and move flexibly, so that the high-altitude space can also be effectively used. The storage location will be increased to 4.3 meters, greatly improving the storage density. Especially for the return warehouse, the application of hagris haiq intelligent management platform can help realize the real-time proofreading of inventory and picking information, fully ensure the accuracy and timeliness of data, and greatly reduce the return processing links. The category positioning of the bin robot developed by hagerls accurately grasps the trend that the granularity of warehousing and logistics operations becomes smaller, the customer picking demand increases, and the cargo flow pattern gradually evolves from pallet to bin. In recent years, the use scenarios of hegerls treasury system have been expanded to medical, 3C manufacturing, retail and other scenarios. While consolidating its existing advantages, the company will continue to deepen its solution capabilities, explore more target industries, and let logistics robots serve every factory and warehouse. Haggis has always adhered to the principle of “not letting any project fail”, deeply understood the real needs of customers, provided customized products and solutions for each customer, and will continue to provide after-sales services such as hardware maintenance and software operation and maintenance after project acceptance, so as to ensure the smooth operation of customer projects. “

Hegerls one stop service

Planning and Design: demand research, data analysis, system design, equipment configuration, system simulation;

System integration: detailed design, system interface, utilities, construction scheme;

Design and manufacturing: software design and development, electric control design and development, equipment design, equipment manufacturing;

Installation and commissioning: Project mobilization, equipment installation, system commissioning, preliminary acceptance of the project;

Acceptance and delivery: user training, system commissioning, system acceptance;

After sales service: regular patrol, system maintenance, spare parts supply, after-sales hotline.


Post time: Jul-06-2022