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The Track Changing Technology and Fault Recovery Function of the HEGERLS Tray Type Four way Shuttle System

Intelligent Robot for Four Way Shuttle Car | HEGERLS Tray Type Four Way Shuttle Car System's Track Changing Technology and Fault Recovery Function

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With the rapid development of the logistics industry, the pallet four way shuttle type three-dimensional warehouse has developed into one of the mainstream forms of warehousing logistics due to its advantages in efficient and dense storage functions, operating costs, and systematic intelligent management in the circulation and warehousing system. The pallet four-way shuttle truck three-dimensional warehouse has two working modes: fully automatic and semi-automatic, greatly improving the efficiency of goods storage and warehouse space utilization. Through the integration of WMS, WCS system software and ERP/SAP/MES management system software, the goods can maintain a first in, first out mode, eliminating disorderly or inefficient manual operations. Hebei Woke has launched the Hagrid HEGERLS intelligent tray four-way shuttle dense storage system based on customer needs and precise efforts.

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HEGERLS intelligent warehousing has served various industries such as medical, chemical, manufacturing, home furnishing, food, new energy, and automotive. Based on logistics technology research and development innovation capabilities, as well as the ability to integrate soft and hard lean solutions, it has won the favor and trust of many customers. With a reliable operating system, scientific resource integration, and strict management technology, it is committed to providing customers with high efficiency, high density, high flexibility, and fast delivery A low-cost intelligent storage solution.

The intelligent four-way shuttle truck three-dimensional warehouse, combined with intelligent transportation systems, palletizing systems, and layer changing systems, can meet most forms of dense pallet storage, supporting high and low level shelves. It adopts shuttle board+AGV (forklift) mode, sub mother shuttle board mode, stacking sub mother car mode, etc., which is flexible and variable. At the same time, it is also a good warehousing solution for the automation of low level pallet warehouses with layer height restrictions.

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The Hagrid Intelligent Tray Type Four way Shuttle Vehicle is an intelligent track guided automatic reversing and track changing storage and handling equipment. Under the control of the electronic control system, it accurately locates each input and output station through digital technologies such as encoders, RFID, and photoelectric sensors, and is equipped with an intelligent scheduling system. After receiving materials, it automatically shuttles back and forth for transportation, integrating intelligent monitoring and traffic dynamic management functions. Facing the needs of high-density storage, handling, and full box picking operations, it has high flexibility and can achieve any shuttle, flexible scheduling of multiple processes, dynamic collaboration to achieve full box picking, and promote the rapid realization of flat automatic transportation of unit materials. The core of the Hagrid HEGERLS intelligent tray four-way shuttle system lies in hardware reliability, communication and positioning technology, scheduling system, etc. In terms of hardware reliability, each shuttle vehicle body is equipped with multiple sensors for collision prevention, tray detection, walking wheel angle monitoring, etc., to ensure real-time understanding of the vehicle's operation.

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Based on feedback from various small and medium-sized enterprise customers that Hagrid has undertaken in the past, it has been learned that the most important concern for the intelligent tray type four-way shuttle vehicle three-dimensional warehouse is still two points: the rail changing technology and fault recovery situation of the tray type four-way shuttle vehicle system. The main advantages of the Hagrid HEGERLS tray type four-way shuttle system are also reflected in these two points.

HEGERLS Intelligent Tray Type Four way Shuttle System Track Changing Technology

The track changing mechanism is a key part of completing the reversing operation of the entire vehicle. Taking into account the stability and reliability of the vehicle structure and the safe and reasonable layout of each structural module, the form of "lifting the entire vehicle on track and synchronous reversing on both sides" is adopted. When reversing operation is carried out, the reversing body installed at the bottom of the frame is first moved downwards, and the bilateral driving motion module fixed to the reversing body gradually contacts the 90 ° reversing track, The lifting mechanism continues to lift the entire vehicle to a certain height, which in turn drives the dual side driving motion module that is fixedly connected to the vehicle to move up and away from the original motion track, completing the vehicle's reversing operation and achieving stable reversing. The lifting mechanism is fixed on the top of the hydraulic cylinder piston rod inside the vehicle body, which is not only responsible for lifting the pallet unit cargo during transportation, but also the main load-bearing mechanism for the pallet unit cargo.

Fault Recovery of the Hagrid HEGERLS Intelligent Tray Type Four way Shuttle System

Reasonably setting up one click recovery solutions for software failures, disaster preparedness solutions for hardware recovery, such as emergency backup power supply, fault rescue vehicles, manual troubleshooting isolation networks, etc., as well as reserving a certain amount of backup vehicles for customers, can not only cope with abnormal increases in customer inbound and outbound orders, but also replace faulty vehicles in a timely manner.

The business performance of Higris Warehouse Robot has spread to many regions both domestically and internationally, with a business layout covering shuttle cars, two-way shuttle cars, four-way shuttle cars, elevators, shuttle shelves, crossbeam shelves, elevated three-dimensional warehouses, and other sectors. Haigris Robotics has always maintained its development in the field of machinery and industry equipment, continuously optimizing its business structure. At the same time, targeting enterprise users, we provide more and more diverse mechanical and industry equipment products in several major fields such as shuttle cars, four-way shuttle robots, elevators, shuttle shelves, and three-dimensional warehouses, further providing more targeted mechanical and industry equipment services for many units and enterprises at home and abroad.


Post time: Oct-10-2023